ControlWorX™

Control System

Design Services

Sahoma Controlware provides Control System Expertise to assist and guide customers in the development of Process Control System strategies in order to get the required results. 

 

Our resources have experience in delivering process control systems.     

 

We are experts in the assessment, development, and life cycle of corporate industrial process control systems. 

PROJECT GOALS

  • Reduce unplanned production trips
  • Increase equipment availability & reliability
  • Reduce Maintenance & Support Requirements
  • Reduce Operator Fatigue through ASM Graphics & Premier Alarm Management where needed
  • Increase Production Rates & Repeatability of Product Quality
  • Address Key Process Safety Management requirements (OSHA 1910.119)

PROJECT BENEFITS

  • Improve Facility / Personnel / Corporate Process Safety - Safeguards
  • Optimize Production Throughput by reducing unplanned trips
  • Optimize Product Quality by increasing information resolution
  • Reduce Environmental releases by increasing equipment availability
  • Increase Overall Equipment Effectiveness (OEE) & Overall Equipment Reliability (OER)
 

conceptualization

  • Define Project Scope

  • Define Schedule

  • Define Budget (+/- 50%)

  • Develop Business Case

  • Cost Benefit Analysis

  • Return on Investment

NOTE: Internal Cost

FEED

  • Define Process Requirements (P&ID Updates)

  • Define Safety Requirements Specifications

  • Define Detailed Scope

  • Functional Hardware, Software, Graphics, Alarms, & Reports Specifications

  • Survey & As-Built Existing Electrical & Instrumentation Wiring

  • Reduce Cost Estimates (+/- 10% - Engineering Design, Procurement, Fabrication)

  • Refine Engineering Design Schedule

NOTE: Lump Sum 10%    Conceptualization - Value

ENGINEERING DESIGN, PROCUREMENT, FABRICATION

  • Conduct HAZOP

  • Revise P&ID's to reflect HAZOP Comments

  • Develop Complex Loop Summaries

  • Develop Safe Charts / Cause & Effect - ESD

  • Develop Detailed System Architecture Drawing

  • Develop Hardware Fabrication Drawings

  • Develop Wiring Schematics / Loops

  • Develop ESD / SIS System

  • Develop Construction Specification

  • Develop Demolition Plans & Details

  • Develop Installation Plans & Details

  • Develop Construction Schedule

  • Procurement of Materials

  • Develop Outage & Cut-Over Schedule

  • Develop Control Logic

  • Develop Graphics

  • Develop Factory & Site Acceptance Test Procedures

  • Conduct Customer Witnessed Integrated FAT

  • Develop Commissioning Procedure

NOTE: Lump Sum - 60% FEED - Value

CONSTRUCTION & cOMMISSIONING

  • Site Mobilization

  • Receive Materials & Equipment

  • Receive Power Distribution Grounding, Conduit & Raceway Requirements

  • Identify all Electrical Circuits & Install required infrastructure for new systems

  • Replace Antiquated System Hardware

  • Power up Power Supplies / Networks / DCS & PLC

  • I/O Terminations & Point to Point I/O Checkout

NOTE: Time & Materials 30%          FEED- Value

START UP

  • Plant Startup Sequence

  • Loop Check - Final Approval

  • Alarm Settings

  • History & Reporting Settings

  • Customer Approval Procedure

  • Final System Approval

NOTE: Time & Materials

 

 

PLATFORM SUPPORT

Our Control system Design Services not only integrate seamlessly into your  process operations but also into your legacy systems. 
 
We offer a broad array of control system platforms to suit any need and environment, from discreet control options to analog control to dazzling HMI screen development.
 
Control Systems can be placed  in any area classification with operations approval. With so many options for controlling your Control System, the only limit is your imagination.

CONTROL SYSTEM

PROGAMMING

HMI

PROGRAMMING

CONTROL SYSTEM

PROTOCOLS

CODESYS

Allen Bradley Logix & Legacy PLC's

Siemens

GE Fanuc

Modicon

National Instruments

OPTO 22

Yokogawa

Emerson DeltaV

Honeywell

Foxboro

ABB / TotalFlow

Control Microsystems SCADA Pack

Fisher ROC

TBOX

Wago

Phoenix Contact

IDEC

Bedrock Automation

FactoryStudio

Ignition SCADA (Vision / Perspective)

Iconics Genesis 32/64

Wonderware (Intouch / System Platform

Grafana

CODESYS

Clear SCADA

Cygnet

Rockwell Automation FactoryTalk View ME/SE/Studio

Rockwell Automation Plant PAx

Siemens WinCC/Portal

Proficy iFix/Cimplicity

OPC Systems.NET

National Instruments LabVIEW

Microsoft.NET

Java

Nodejs

Node-Red

Django

Ethernet/IP

Modbus RTU/TCP

Profibus/ProfiNet

ControlNet

DeviceNet

RS-485, RS-232, RS-422

DNP3

HART

Fieldbus

OEM Proprietary Protocols

OPC DA

OPC UA

MQTT/TLS

1553

CAN

NI-VISA

 

NEWSLETTER SUBSCRIPTION

Main Office

2836 N. Kelly Avenue

Edmond, Oklahoma

CONTACT INFO

OUR EXPERTISE

SCADA & Telemetry

Automation & Control Systems

Industrial Internet of Things

Machine Learning

Artificial Intelligence

Blockchain

Industrial I.T. Infrastructure

Software Development

Embedded Systems

INDUSTRIES SERVED

Oil & Gas

Power & Utilities

Water/Wastewater

Food & Beverage

Automotive

Manufacturing

Aerospace

Industrial

Facilities

Entertainment

TYPICAL CUSTOMER PROJECTS

STAY CONNECTED

Embedded Systems

Custom Hardware Design for "Technology Providers"  

HMI/SCADA Software

HMI/SCADA Design & Development for "End Users"

Library Development

Custom Control System Library Development for "End Users"

Redundant Control Systems

Redundant Control System Design for "End Users"

Copyright © 2018 by Sahoma Controlware, LLC

TECHNICAL SUPPORT

 

IN THE DAY-TO-DAY OPERATIONS IN MANY INDUSTRIES, SPECIAL EXPERTISE IS OFTEN NECESSARY, NOT ONLY WHEN PRODUCTION IS INTERRUPTED, BUT ALSO WHEN NEW TECHNOLOGIES ARE BEING DEPLOYED OR PERFORMANCE IS BEING PUSHED TO THE NEXT LEVEL.

SAHOMA CONTROLWARE OFFERS TECHNICAL SUPPORT SERVICES BY SYSTEM INTEGRATION & INDUSTRIAL I.T. PROFESSIONALS THAT ARE HIGHLY SKILLED EXPERTS TO SUPPORT ITS CUSTOMERS ON ANY TECHNICAL PROBLEM REGARDLESS OF SOFTWARE AND HARDWARE PLATFORMS.  ABOUT 80% OF OUR CUSTOMERS HAVE TECHNICAL SUPPORT AGREEMENTS IN PLACE WITH US.

24/7 SUPPORT

OUTSIDE NORMAL BUSINESS HOURS, WEEKENDS, AND HOLIDAYS, SAHOMA CONTROLWARE OFFERS 24/7 EMERGENCY SUPPORT.