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TestWorX™

Test & Validation

System Design Services

Sahoma Controlware provides Test & Validation System Design Expertise to assist and guide customers in the development of Test & Validation System strategies in order to get the required results. 

 

Our resources have experience in delivering Test & Validation Systems in a variety of industries.  We are experts in the assessment, development, and life cycle of corporate Test & Validation Systems. 

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INDUSTRY APPLICATION EXPERTISE

Artificial Lift Test & Validation Systems
  • Horizontal Pump Test Systems
  • Vertical Pump Test Systems
  • Motor Test Systems
  • Seal & Protector Test Systems
  • Cable Test Systems
  • Downhole Sensor Test Systems
  • Process Test Systems
  • R&D Test Systems
 
Manufacturing Test & Validation Systems
  • Hydraulic Test & Validation Systems for Aerospace Components
  • Wind Turbine & Dynamic Diagnostic Test Systems
  • Fluid Leak Test Systems
  • Wireless Multimedia Test Systems
  • Electrostatic Test Systems
  • Game Console Test Systems
​
OEM Test & Validation Systems
  • Production Valve Test Systems
  • Hydraulic Valve Validation Systems
  • Circuit Board Test & Validation Systems
  • Wire Harness Test Systems
  • Instrumentation Test Systems
  • Compressor Test Systems
  • Engine Test Systems
  • Chemical Reactor Test & Validation Systems
  • Cable Test Systems
  • High Voltage Power Supply Test Systems
TestWorX

conceptulication

  • Define Project Scope

  • Define Schedule

  • Define Budget (+/- 50%)

  • Develop Business Case

  • Cost Benefit Analysis

  • Return on Investment

FEED

  • Define Testing Workflow Requirements

  • Define Detailed Scope

  • Define Instrumentation Requirements

  • Define Mechanical/Hydraulic Equipment Requirements

  • Define Control Room Management Requirements

  • Define Industrial I.T. Infrastructure

  • Define Cyber Security Requirements

  • Functional Hardware, Software, Graphics, Alarms, & Reports Specifications

  • Reduce Cost Estimates (+/- 10% - Engineering Design, Procurement, Fabrication)

  • Refine Engineering Design Schedule

ENGINEERING DESIGN, PROCUREMENT, FABRICATION

  • Develop Detailed System Architecture Drawing

  • Develop Hardware Fabrication Drawings

  • Fabrication of  Systems

  • Develop Instrumentation Datasheets

  • Develop Control Room Management

  • Develop Industrial I.T. Infrastructure

  • Develop Cyber Security

  • Procurement of Materials

  • Develop Outage & Cut-Over Schedule

  • Develop Control Logic

  • Develop Measurement Logic

  • Develop Graphics

  • Develop Alarm Structure

  • Develop Historical Data Archiving

  • Develop Custom Software and Modules

  • Develop Factory & Site Acceptance Test Procedures

  • Conduct Customer Witnessed Integrated FAT

  • Develop Commissioning Procedure

  • Develop Calibration Procedures

START-UP & cOMMISSIONING

  • Site Mobilization

  • Receive Materials & Equipment

  • Receive Power Distribution Grounding, Conduit & Raceway Requirements

  • Identify all Electrical Circuits & Install required infrastructure for new systems

  • Replace Antiquated System Hardware

  • Power up Power Supplies / Networks / RTU & PLC

  • I/O Point to Point I/O Checkout

  • Software Points Verification

  • System Startup Sequence

  • Loop Check - Final Approval

  • Alarm Settings

  • History & Reporting Settings

  • Customer Approval Procedure

  • Final System Approval

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AGENCY APPROVALS & CERTIFICATIONS

  • CE

  • IEC

  • UL-508A

  • NFPA-70

  • NFPA-70E

 

Services

PLATFORM SUPPORT

Our Test & Validation SystemDesign Services not only integrate seamlessly into your  process operations but also into your legacy systems. 
 
We offer a broad array of control system platforms to suit any need and environment, from discreet control options to analog control to dazzling HMI screen development.
 
Control Systems can be placed  in any area classification with operations approval. With so many options for controlling your Control System, the only limit is your imagination.

HARDWARE

PLATFORMS

APPLICATION

PROGRAMMING

COMMUNICATION

PROTOCOLS

National Instruments

  • Fieldpoint / Compact Fieldpoint

  • Compact RIO

  • Compact DAQ

  • PCI DAQ

  • SCXI

  • PXI  

CODESYS

Wago

Phoenix Contact

Allen Bradley Logix & Legacy PLC's

Siemens

GE Fanuc

Modicon

OPTO 22

ABB

Microsoft

Sony

Nintendo

National Instruments

  • Labview

  • Labview Real-time

  • Labview FPGA

  • Labview Embedded

  • Measurement Studio

  • Test Stand

FactoryStudio

Ignition SCADA (Vision / Perspective)

Iconics Genesis 32/64

CODESYS

Microsoft.NET

Django

NI-VISA

PCI

PCI Express

Ethernet/IP

Modbus RTU/TCP

Profibus/ProfiNet

ControlNet

DeviceNet

1553

LIN Bus

RS-485, RS-232, RS-422

OEM Proprietary Protocols

OPC DA

OPC UA

Platform Support
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